AAC Block Making Machine

• Customization: Available
• Certification: ISO, ISO9001: 2000, Ce
• Customized: Customized
• Model NO.: other
• Automatic Grade: Automatic
• Type: Hydraulic Shock
• Size: Various
• After-Sales Service: Engineers Available to Service Machinery Overseas
• Name: Moving or Stationary Separating Machine for AAC
• Performance: Long Uselife and High Efficency
• Brand: Sunite
• Raw Material: Fly Ash\Cement\Lime
• Capacity: 30000-300000cbm Per Year
• Quality: Good
• Method: Autoclaved Aerated Concrete
• Processing: Brick Production Line
• Transport Package: Container
• Specification: CE
• Trademark: sunite
• Origin: in China
• HS Code: 8474809090
• Production Capacity: 30000cbm-300000cbm/Year

Product Description

1. Main Process Flow of AAC Production line/AAC block: 

 

1. Raw material: Store the fly-ash (tailings etc), lime and gypsum after milling to the needed fineness (200 mesh)
2. Mixing the fly-ash, cement, lime, gypsum and water in the pot after batching. 
3. Promote the slurry temperature to 40-50 degree by steam, and mill with aluminum powder for 1min. 
4. Pour the slurry into the mould, and still in the curing room for frothing in 2-2.5h. 
5. Cut it in to needed size by the cutter after the slurry approach the cutting intensity, and place the block on the trolley. 
6. Autoclaved curing after the trolley enter into the autoclave (vacuum, rise the pressure, keep the pressure, reduce the pressure), keeping the constant pressure 1.2MPa. The whole process needs about 8 hours. 
7. The products out of the autoclave are placed in a stack. We can recycle the scrap and the waste water from the whole production. 


2. The pictures for AAC block machine

 
3. AAC BLOCK ADVANTAGES: 

rosity achieve 70% to 85%, volume density is generally 500-900kg/m3, as 1/5 of general concrete brick, the 1/4of clay brick, the 1/3 of hollow brick, and similar with wood can float in water. It can reduce building weight, reduction in the cost of integrated building, moreover, prolong building's life.
  
2. Fireproof: Most of the major raw materials is inorganic materials, so it has good fire resistance, and do not emit harmful gases when meet fire. Fire 650 degrees, as a refractory material, the thick up of 100 mm walls can reach to 4 hours fire resistance, 300mm thick up wall can reach to 9 hours fire resistance.
  
3. Sound insulation: Due to a unique porous structure, so it has a sound absorption capacity. The sound absorption capacity can reach of 100mm thick wall up to 41 db.
  
4. Insulation: As the material inside has a large numbers of the pores and porous, which has a good thermal insulation properties. The Thermal conductivity is 0.11-0.16W/MK, as 1/4-1/5 of brick. Typically, the insulation effect of 20cm thick aerated concrete wall is equivalent to 49cm thick solid brick walls ordinary.
  
5. Permeability: Result of material by the composition of many independent small pores, the moisture absorption is slow, in the volume of absorbent is 5 times of clay saturation do. When used in the bathroom, the wall can be treated to interface directly paste tiles.
  
6. Anti-seismic: The same building structure, improve the two seismic than the brick level.
  
7. Green: Manufacturing, transportation, all use the process of non-pollution, to protect arable land, saving energy, is one kind of a green building material.
  
8. Durability: material strength is stable, in the specimens tested after one year of atmospheric exposure; the intensity increased by 25%, and remained stable even after ten years.
  
9. High workability: it has good machinability, can be sawed, planed, drilled, nailed, and available appropriate as bonding of adhesive material, so create favorable conditions for building construction.

  
10. Economies: An integrated lower cost than using more than 5% of solid clay bricks, and can increase the usable area, greatly enhance the utilization of floor space.
  
With honesty and trustworthiness, to all users!


Nana
My mobile;[phone]
  

1.The part made by Sunite
I. Raw Material Preparing Process
NO.	Name	Specifications	Quantity
1	Batch Machine	2.5m³	2set
2	Belt Conveyor	8m×0.6 m	1set
3	Slurry Mixer	5m³	1set
4	Waste Slurry Mixer	4m³	1set
5	Slurry Pump(YZ)	80YZ80-20	4set
6	Slurry Storage Tank	30m³	2set
7	Waste Slurry Tank	30m³	1set
8	Cement Silo	45m³	1set
9	Lime Silo	45m³	1set
II. Pouring, Mixing Process
10	Slurry Weighing Tank	6T	1set
11	Powder Weighing Tank	3T	1set
12	Air Compressor	V-O-17/B	1set
13	Screw Conveyor	Φ219×2.5m	3set
14	Aluminum Mixer	0.05m³	1set
15	Casting Mixer	4.8m³	1set
16	Mould Carrier	4m×3m	1set
III. Curing Process
17	Mould Box	5250×1660×880mm	20set
18	Plate of Mould Box	4970×670×170mm	182set
19	Winch System	4KW-35	5set
IV.Grouping, Reverse Process
20	Crane Turning Machine	6.3 M×2 M-P=5T	1set
21	Hydraulic System of Turning Machine	7.5KW -20Mp	1set
22	Crane&Block Carrier	5.5 M×2  M-P=3.5T	1set
23	Oil Tank of Block Carrier	5.5 KW -20Mp	1set
V. Cutting Process
24	Frequency Conversion Cutting Machine	3.7 M×1.4M	1set
25	Level Cutting Machine	5000×2300×2200mm	1set
26	Vertical Cuting Machine	5480×2350×2800mm	1set
27	Hydraulic System of Vertical Cut Machine	5.5 KW -20Mp	1set
VI. Autoclaving Process
28	Winch Machine before Autoclave	5T	1set
29	Steam Cart	5M×2M	54set
30	Winch After Autoclave	5T	2set
VII.Electric Controlling System
31	Automatic PLC Control Cabinet &Wires	Siemens,Schneider	3set
VIII.Mould Box Recycle Using System
32	Plate Conveyor	0.87×0.25	16set
The other parts from our parts supplier
1	Jaw Crusher	PE200×350	1set
2	Bucket Lift Machine	HL200	1set
3	Raymond Mill(include dust removal)	4R3216	1set
4	Vibrate Feeder	0-10T	1set
5	Bucket Lift Machine	D250	1set
6	Coal Boiler	DZL6-1.6MPA	1set
7	Autoclave	Φ2.5m×31m	6set
8	Steam Distribution Cylinder	Φ325	2set
3.The parts need buying locally by buyer
1	Cast Building	Welding Steel Construction	1set
2	Steam Room&Pipe	Brick&Concrete DN80	1set
3	Steam,PPR Water Pipe&Valve	DN80/50/25	1set
4	U-steel(MouldBox)	18#	124m
5	Crane Rail	24kg/m	90m
6	H Steel	350×175×7×11	90m
7	Crane Pillar	Φ180×5	50m
8	Light Rail	12kg/m	1000m
9	H Steel(Plate Transport)	100×100×6×8	60m