AAC Block, Lightweight Block Making Machine, AAC Block Manufacturers in India

Product Details
Customization: Available
Certification: ISO 9001:2008, Ce, SGS
Type: AAC Brick Machine
Manufacturer/Factory & Trading Company

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Number of Employees
311
Year of Establishment
2009-07-14
  • AAC Block, Lightweight Block Making Machine, AAC Block Manufacturers in India
  • AAC Block, Lightweight Block Making Machine, AAC Block Manufacturers in India
  • AAC Block, Lightweight Block Making Machine, AAC Block Manufacturers in India
  • AAC Block, Lightweight Block Making Machine, AAC Block Manufacturers in India
  • AAC Block, Lightweight Block Making Machine, AAC Block Manufacturers in India
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Basic Info.

Model NO.
30000cbm/year
Voltage
380V/440V
Warranty
One Year
Service
Service Machinery Overseas
Installation and Commissioning
Under Our Engineer′s Guide
AAC Block Size
600X240X100-200mm or Can Be Customized
AAC Block Weight
400-700kg/M3
AAC Block Compressin Strength
3.5-10.0MPa
Method
Autoclaved Aerated Concrete
Processing
Brick Production Line
Transport Package
Nude Packing or Container
Specification
BV/CE/SGS/ISO9001: 2008
Trademark
SUNITE Machinery
Origin
Yinan County, Linyi City, Shandong
HS Code
8474809090
Production Capacity
10 Sets/Month

Product Description

1.Detailed information:
  (1)Professional manufacturer of AAC block making machine for 15 years;
  (2)Our products have passed ISO9001:2008,BV,CE,SGS certification;
  (3)Engineers available to service machinery overseas;
  (4)Warranty:one year,24 hours technical support by e-mail;
2.Autoclaved Aerated Concrete(AAC) Block Introduction:
   Autoclaved Aerated Concrete (AAC) Block, also called Light Block, used siliceous (fly ash, sand, slag) and calcareous (lime & cement) as the main raw materials, which through the process of batching, pouring, cutting, autoclaving, separating and packing to make into the final products.It is new type & environmental construction material and widely used for industry and civil building construction.AAC Block is the most mature technology of production and application in the worldwide nowadays.
3.Autoclaved Aerated Concrete(AAC) Block Advantages & Features:
(1) Lightweight:300~700kg/m3
(2)High Intensity:3.5~10.0Mpa
(3)Good Thermal Insulation Property:0.1~0.20W/(m · k)
(4)Keeping Temperature, Heat preservation, Fireproof
(5)Good Sound Insulation:47.25db;
(6)Earthquake Proof
(7)Good operating
(8)Conveniently Mechanized Construction

4.Main Process Flow of AAC Block Production Line:
(1)Raw material:Store the flyash (tailings etc), lime and gypsum after milling to the needed fineness (200 mesh);
(2)Mixing the fly-ash, cement, lime, gypsum and water in the pot after batching.
(3)Promote the slurry temperature to 40to50 degree by steam, and mill with aluminum powder for 1min.
(4)Pour the slurry into the mould, and still in the curing room for frothing in 2-2.5h.
(5)Cut it in to needed size by the cutter after the slurry approach the cutting
Intensity, and place the block on the trolley.
(6)Autoclaved curing after the trolley enter into the autoclave (vacuum, rise the pressure,
Keep the pressure, reduce the pressure),keeping the constant pressure 1.2MPa.
The whole process needs about 8 hours.

5.What are the applications of the finished AAC blocks?

Finished AAC block is Suitable for all nonbearing wall and bearing wall of multi-story (less than six-floor), nonbearing wall internal parting wall, thermal insulation rooms front panel,
Floorslab.
1.Unit weight grade (kg/m3):500, 600, 700, 800 (means 05,06,07,08 grade)
2.Compression strength grade (Mpa):A3.5, A5.0, A7.5, A10.0 (1Mpa=10kg/m2)
3.Drying shrinkage (mm/m):≤ 0.8
4.Heat conductivity(w/m.K):0.09-0.22
5.Sound-proofing performance(db):40-47.75
 


Name:Kevin Wang
My Mobile:+8613468100837
1.The part made by Sunite
I. Raw Material Preparing Process
NO.          Name                  Specifications                Quantity       
1 Batch Machine 2.5m³ 2set
2 Belt Conveyor    8m×0.6 m 1set
3 Slurry Mixer 5m³ 1set
4 Waste Slurry Mixer          4m³ 1set
5 Slurry Pump(YZ)    80YZ80-20 4set
6 Slurry Storage Tank 30m³ 2set
7 Waste Slurry Tank                  30m³ 1set
8 Cement Silo    45m³ 1set
9 Lime Silo          45m³ 1set
II. Pouring, Mixing Process
10 Slurry Weighing Tank        6T 1set
11 Powder Weighing Tank 3T 1set
12 Air Compressor V-O-17/B 1set
13 Screw Conveyor Φ219×2.5m 3set
14 Aluminum Mixer                0.05m³ 1set
15 Casting Mixer  4.8m³ 1set
16 Mould Carrier  4m×3m 1set
III. Curing Process
17 Mould Box    5250×1660×880mm 20set
18 Plate of Mould Box                    4970×670×170mm 182set
19 Winch System 4KW-35 5set
IV.Grouping, Reverse Process 
20 Crane Turning Machine            6.3 M×2 M-P=5T 1set
21 Hydraulic System of Turning Machine            7.5KW -20Mp 1set
22 Crane&Block Carrier              5.5 M×2  M-P=3.5T 1set
23 Oil Tank of Block Carrier    5.5 KW -20Mp 1set
V. Cutting Process
24 Frequency Conversion Cutting Machine 3.7 M×1.4M 1set
25 Level Cutting Machine            5000×2300×2200mm 1set
26 Vertical Cuting Machine           5480×2350×2800mm 1set
27 Hydraulic System of Vertical Cut Machine            5.5 KW -20Mp 1set
VI. Autoclaving Process
28 Winch Machine before Autoclave        5T 1set
29 Steam Cart        5M×2M 54set
30 Winch After Autoclave        5T 2set
VII.Electric Controlling System
31 Automatic PLC Control Cabinet &Wires              Siemens,Schneider 3set
VIII.Mould Box Recycle Using System
32 Plate Conveyor 0.87×0.25 16set
The other parts from our parts supplier
1 Jaw Crusher PE200×350   1set
2 Bucket Lift Machine        HL200              1set
3 Raymond Mill(include dust removal) 4R3216            1set
4 Vibrate Feeder          0-10T                1set
5 Bucket Lift Machine       D250                1set
6 Coal Boiler  DZL6-1.6MPA 1set
7 Autoclave    Φ2.5m×31m 6set
8 Steam Distribution Cylinder        Φ325 2set
3.The parts need buying locally by buyer
1 Cast Building Welding Steel Construction          1set
2 Steam Room&Pipe Brick&Concrete DN80            1set
3 Steam,PPR Water Pipe&Valve  DN80/50/25 1set
4 U-steel(MouldBox)                18# 124m
5 Crane Rail    24kg/m 90m
6 H Steel          350×175×7×11 90m
7 Crane Pillar  Φ180×5 50m
8 Light Rail      12kg/m 1000m
9 H Steel(Plate Transport)  100×100×6×8 60m

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