Aerated Autoclaved Concrete Block Machine

• Customization: Available
• After-sales Service: Online Service
• Warranty: One Year
• Model NO.: sunite
• Certification: ISO 9001:2008, CE, SGS
• Customized: Customized
• Automatic Grade: Automatic
• Type: AAC Brick Machine
• Item: AAC Block Machine
• Voltage: 380V/440V
• Service: Service Machinery Overseas
• Installation and Commissioning: Under Our Engineer's Guide
• AAC Block Size: 600X240X100-200mm or Can Be Customized
• AAC Block Weight: 400-700kg/M3
• AAC Block Compressin Strength: 3.5-10.0MPa
• Method: Autoclaved Aerated Concrete
• Processing: Brick Production Line
• Transport Package: Nude Packing or Container
• Specification: BV/CE/SGS/ISO9001: 2008
• Trademark: SUNITE Machinery
• Origin: Yinan County, Linyi City, Shandong
• HS Code: 8474809090
• Production Capacity: 10 Sets/Month

Product Description

1.Detailed information:
  (1)Professional manufacturer of AAC block making machine for 15 years;
  (2)Our products have passed ISO9001:2008,BV,CE,SGS certification;
  (3)Engineers available to service machinery overseas;
  (4)Warranty:one year,24 hours technical support by e-mail;
2.Autoclaved Aerated Concrete(AAC) Block Introduction:
   Autoclaved Aerated Concrete (AAC) Block, also called Light Block, used siliceous (fly ash, sand, slag) and calcareous (lime & cement) as the main raw materials, which through the process of batching, pouring, cutting, autoclaving, separating and packing to make into the final products.It is new type & environmental construction material and widely used for industry and civil building construction.AAC Block is the most mature technology of production and application in the worldwide nowadays.
3.Autoclaved Aerated Concrete(AAC) Block Advantages & Features:
(1) Lightweight:300~700kg/m3
(2)High Intensity:3.5~10.0Mpa
(3)Good Thermal Insulation Property:0.1~0.20W/(m · k)
(4)Keeping Temperature, Heat preservation, Fireproof
(5)Good Sound Insulation:47.25db;
(6)Earthquake Proof
(7)Good operating
(8)Conveniently Mechanized Construction

4.Main Process Flow of AAC Block Production Line:
(1)Raw material:Store the flyash (tailings etc), lime and gypsum after milling to the needed fineness (200 mesh);
(2)Mixing the fly-ash, cement, lime, gypsum and water in the pot after batching.
(3)Promote the slurry temperature to 40to50 degree by steam, and mill with aluminum powder for 1min.
(4)Pour the slurry into the mould, and still in the curing room for frothing in 2-2.5h.
(5)Cut it in to needed size by the cutter after the slurry approach the cutting
Intensity, and place the block on the trolley.
(6)Autoclaved curing after the trolley enter into the autoclave (vacuum, rise the pressure,
Keep the pressure, reduce the pressure),keeping the constant pressure 1.2MPa.
The whole process needs about 8 hours.

5.What are the applications of the finished AAC blocks?

Finished AAC block is Suitable for all nonbearing wall and bearing wall of multi-story (less than six-floor), nonbearing wall internal parting wall, thermal insulation rooms front panel,
Floorslab.
1.Unit weight grade (kg/m3):500, 600, 700, 800 (means 05,06,07,08 grade)
2.Compression strength grade (Mpa):A3.5, A5.0, A7.5, A10.0 (1Mpa=10kg/m2)
3.Drying shrinkage (mm/m):≤ 0.8
4.Heat conductivity(w/m.K):0.09-0.22
5.Sound-proofing performance(db):40-47.75
 


Name:Kevin Wang
 

1.The part made by Sunite
I. Raw Material Preparing Process
NO.	Name	Specifications	Quantity
1	Batch Machine	2.5m³	2set
2	Belt Conveyor	8m×0.6 m	1set
3	Slurry Mixer	5m³	1set
4	Waste Slurry Mixer	4m³	1set
5	Slurry Pump(YZ)	80YZ80-20	4set
6	Slurry Storage Tank	30m³	2set
7	Waste Slurry Tank	30m³	1set
8	Cement Silo	45m³	1set
9	Lime Silo	45m³	1set
II. Pouring, Mixing Process
10	Slurry Weighing Tank	6T	1set
11	Powder Weighing Tank	3T	1set
12	Air Compressor	V-O-17/B	1set
13	Screw Conveyor	Φ219×2.5m	3set
14	Aluminum Mixer	0.05m³	1set
15	Casting Mixer	4.8m³	1set
16	Mould Carrier	4m×3m	1set
III. Curing Process
17	Mould Box	5250×1660×880mm	20set
18	Plate of Mould Box	4970×670×170mm	182set
19	Winch System	4KW-35	5set
IV.Grouping, Reverse Process
20	Crane Turning Machine	6.3 M×2 M-P=5T	1set
21	Hydraulic System of Turning Machine	7.5KW -20Mp	1set
22	Crane&Block Carrier	5.5 M×2  M-P=3.5T	1set
23	Oil Tank of Block Carrier	5.5 KW -20Mp	1set
V. Cutting Process
24	Frequency Conversion Cutting Machine	3.7 M×1.4M	1set
25	Level Cutting Machine	5000×2300×2200mm	1set
26	Vertical Cuting Machine	5480×2350×2800mm	1set
27	Hydraulic System of Vertical Cut Machine	5.5 KW -20Mp	1set
VI. Autoclaving Process
28	Winch Machine before Autoclave	5T	1set
29	Steam Cart	5M×2M	54set
30	Winch After Autoclave	5T	2set
VII.Electric Controlling System
31	Automatic PLC Control Cabinet &Wires	Siemens,Schneider	3set
VIII.Mould Box Recycle Using System
32	Plate Conveyor	0.87×0.25	16set
The other parts from our parts supplier
1	Jaw Crusher	PE200×350	1set
2	Bucket Lift Machine	HL200	1set
3	Raymond Mill(include dust removal)	4R3216	1set
4	Vibrate Feeder	0-10T	1set
5	Bucket Lift Machine	D250	1set
6	Coal Boiler	DZL6-1.6MPA	1set
7	Autoclave	Φ2.5m×31m	6set
8	Steam Distribution Cylinder	Φ325	2set
3.The parts need buying locally by buyer
1	Cast Building	Welding Steel Construction	1set
2	Steam Room&Pipe	Brick&Concrete DN80	1set
3	Steam,PPR Water Pipe&Valve	DN80/50/25	1set
4	U-steel(MouldBox)	18#	124m
5	Crane Rail	24kg/m	90m
6	H Steel	350×175×7×11	90m
7	Crane Pillar	Φ180×5	50m
8	Light Rail	12kg/m	1000m
9	H Steel(Plate Transport)	100×100×6×8	60m