• Concrete Products Block Machine, AAC Block Machine Line
  • Concrete Products Block Machine, AAC Block Machine Line
  • Concrete Products Block Machine, AAC Block Machine Line
  • Concrete Products Block Machine, AAC Block Machine Line
  • Concrete Products Block Machine, AAC Block Machine Line

Concrete Products Block Machine, AAC Block Machine Line

Certification: ISO9001: 2000, Ce
Customized: Customized
Automatic Grade: Automatic
Type: AAC Brick Machine
Size: Various
After-Sales Service: Engineers Available to Service Machinery Overseas
Customization:

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Basic Info.

Model NO.
sunite
Name
Moving or Stationary Separating Machine for AAC
Performance
Long Uselife and High Efficency
Brand
Sunite
Raw Material
Fly Ash\Cement\Lime
Capacity
30000-300000cbm Per Year
Quality
Good
Method
Autoclaved Aerated Concrete
Processing
Brick Production Line
Transport Package
Container
Specification
CE
Trademark
sunite
Origin
in China
HS Code
8474809090
Production Capacity
30000cbm-300000cbm/Year

Product Description

1. Main Process Flow of AAC Production line/AAC block: 
 
1. Raw material: Store the fly-ash (tailings etc), lime and gypsum after milling to the needed fineness (200 mesh)
2. Mixing the fly-ash, cement, lime, gypsum and water in the pot after batching. 
3. Promote the slurry temperature to 40-50 degree by steam, and mill with aluminum powder for 1min. 
4. Pour the slurry into the mould, and still in the curing room for frothing in 2-2.5h. 
5. Cut it in to needed size by the cutter after the slurry approach the cutting intensity, and place the block on the trolley. 
6. Autoclaved curing after the trolley enter into the autoclave (vacuum, rise the pressure, keep the pressure, reduce the pressure), keeping the constant pressure 1.2MPa. The whole process needs about 8 hours. 
7. The products out of the autoclave are placed in a stack. We can recycle the scrap and the waste water from the whole production. 


2. The pictures for AAC block machine




 
3. AAC BLOCK ADVANTAGES: 

rosity achieve 70% to 85%, volume density is generally 500-900kg/m3, as 1/5 of general concrete brick, the 1/4of clay brick, the 1/3 of hollow brick, and similar with wood can float in water. It can reduce building weight, reduction in the cost of integrated building, moreover, prolong building's life.
  
2. Fireproof: Most of the major raw materials is inorganic materials, so it has good fire resistance, and do not emit harmful gases when meet fire. Fire 650 degrees, as a refractory material, the thick up of 100 mm walls can reach to 4 hours fire resistance, 300mm thick up wall can reach to 9 hours fire resistance.
  
3. Sound insulation: Due to a unique porous structure, so it has a sound absorption capacity. The sound absorption capacity can reach of 100mm thick wall up to 41 db.
  
4. Insulation: As the material inside has a large numbers of the pores and porous, which has a good thermal insulation properties. The Thermal conductivity is 0.11-0.16W/MK, as 1/4-1/5 of brick. Typically, the insulation effect of 20cm thick aerated concrete wall is equivalent to 49cm thick solid brick walls ordinary.
  
5. Permeability: Result of material by the composition of many independent small pores, the moisture absorption is slow, in the volume of absorbent is 5 times of clay saturation do. When used in the bathroom, the wall can be treated to interface directly paste tiles.
  
6. Anti-seismic: The same building structure, improve the two seismic than the brick level.
  
7. Green: Manufacturing, transportation, all use the process of non-pollution, to protect arable land, saving energy, is one kind of a green building material.
  
8. Durability: material strength is stable, in the specimens tested after one year of atmospheric exposure; the intensity increased by 25%, and remained stable even after ten years.
  
9. High workability: it has good machinability, can be sawed, planed, drilled, nailed, and available appropriate as bonding of adhesive material, so create favorable conditions for building construction.

  
10. Economies: An integrated lower cost than using more than 5% of solid clay bricks, and can increase the usable area, greatly enhance the utilization of floor space.
  
With honesty and trustworthiness, to all users!


Nancy
My mobile;+86 18753963805
  
1.The part made by Sunite
I. Raw Material Preparing Process
NO.         Name                 Specifications               Quantity       
1Batch Machine2.5m³2set
2Belt Conveyor   8m×0.6 m1set
3Slurry Mixer5m³1set
4Waste Slurry Mixer         4m³1set
5Slurry Pump(YZ)   80YZ80-204set
6Slurry Storage Tank30m³2set
7Waste Slurry Tank                 30m³1set
8Cement Silo   45m³1set
9Lime Silo         45m³1set
II. Pouring, Mixing Process
10Slurry Weighing Tank       6T1set
11Powder Weighing Tank3T1set
12Air CompressorV-O-17/B1set
13Screw ConveyorΦ219×2.5m3set
14Aluminum Mixer               0.05m³1set
15Casting Mixer 4.8m³1set
16Mould Carrier 4m×3m1set
III. Curing Process
17Mould Box   5250×1660×880mm20set
18Plate of Mould Box                   4970×670×170mm182set
19Winch System4KW-355set
IV.Grouping, Reverse Process 
20Crane Turning Machine           6.3 M×2 M-P=5T1set
21Hydraulic System of Turning Machine           7.5KW -20Mp1set
22Crane&Block Carrier             5.5 M×2  M-P=3.5T1set
23Oil Tank of Block Carrier   5.5 KW -20Mp1set
V. Cutting Process
24Frequency Conversion Cutting Machine3.7 M×1.4M1set
25Level Cutting Machine           5000×2300×2200mm1set
26Vertical Cuting Machine          5480×2350×2800mm1set
27Hydraulic System of Vertical Cut Machine           5.5 KW -20Mp1set
VI. Autoclaving Process
28Winch Machine before Autoclave       5T1set
29Steam Cart       5M×2M54set
30Winch After Autoclave       5T2set
VII.Electric Controlling System
31Automatic PLC Control Cabinet &Wires             Siemens,Schneider3set
VIII.Mould Box Recycle Using System
32Plate Conveyor0.87×0.2516set
The other parts from our parts supplier
1Jaw CrusherPE200×350  1set
2Bucket Lift Machine       HL200             1set
3Raymond Mill(include dust removal)4R3216           1set
4Vibrate Feeder         0-10T               1set
5Bucket Lift Machine      D250               1set
6Coal Boiler DZL6-1.6MPA1set
7Autoclave   Φ2.5m×31m6set
8Steam Distribution Cylinder       Φ3252set
3.The parts need buying locally by buyer
1Cast BuildingWelding Steel Construction         1set
2Steam Room&PipeBrick&Concrete DN80           1set
3Steam,PPR Water Pipe&Valve DN80/50/251set
4U-steel(MouldBox)               18#124m
5Crane Rail   24kg/m90m
6H Steel         350×175×7×1190m
7Crane Pillar Φ180×550m
8Light Rail     12kg/m1000m
9H Steel(Plate Transport) 100×100×6×860m

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Diamond Member Since 2014

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Manufacturer/Factory & Trading Company
Number of Employees
311
Year of Establishment
2009-07-14